CSI Keyboards uses copper flex circuitry in the majority of our custom keypad designs due to its excellent dielectric strength, thermal stability, chemical resistance and flexibility. Copper flex, also known as Kapton circuits, have become the superior choice over printed silver especially for outdoor applications. A printed silver circuit can be replaced with a copper and polyimide construction with minimal additional cost. Copper flex circuitry construction designs offer a significant advantage over printed silver.
Copper Flex membrane switch panels are produced using polyimide (Kapton) as the base material. Copper flex keypad switches are manufactured by laminating a thin sheet of copper to a flexible film substrate. The copper is then chemically etched away, leaving the copper traces. An additional layer of polyimide is laminated to the circuit leaving the gold contacts exposed.
Advantages of copperflex over printed silver circuitry is as follows:
Single and Double Sided Flex Circuits
Single-sided flex circuits consist of a single copper conductor layer on a flexible dielectric film. These flex circuits can be fabricated with or without coverlayers.
Double-sided flex circuits consist of two copper layers encapsulated with dielectric, typically connected with a plated thru-hole. Can also be fabricated with or without coverlayers.
Multi Layer Flex Circuits
Multi-layer flex circuits consist of 3-6 copper layers encapsulated with dielectric, typically connected with a plated thru-hole.
Rigid Flex Circuits
Rigid flex circuits have conductors on both the flexible and rigid layers of the circuit. Plated thru holes extend between the flexible and rigid sections and electrically connect multiple conductor layers.
Speak with one of our HMI specialists